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Debating about adding
illumination into the splitter and still might just leave the splitter as solid
casting though with headlights surface area is rather small and it does not have
the real estate for additional light fixture aside of making trim ring act as
turn signal / Day Time Running lights (DTR) may not be permissible. So the
splitter light can be the way out. And with headlight housing, there is
enough space to insert side marker / turn lights.
The splitter main part is roughly 13 inches long and 5/8 inches thick so
inserting lights into that thin of trim possesses rather some difficulty. The
solution to it is LED lights, there is large number of LED sizes with
mounting
 options
that can be made to fit into the cavity. And as they will not be used as main or
auxiliary driving
lights they do not have to be necessarily bright and anything up to 5 or 7mm in
height would be sufficient. Wanting to have the light string serve dual purpose
and after looking at different sizes that produce sufficient light output
with out needing any head dissipation decided on 2 options. One was on using
5x5mm serially interfaced LED's that would need to be controlled by
microcontroller that could generate animations and can switch color. Second was
on using standard 5x3mm LED's. This option is less complex and can
 use
regular turn signal for amber LED's. However the LED's need to be mounted on
circuit board as there is barely enough depth for a surface mounted LED's and the
PCB is only 10mm tall and 30cm long. So in order to interface those LED's into
the turn and marker circuits and not to mention that the LED PCB needs to be
mounted in some way, A perpendicular board soldered to back side will be used as
the means for mounting and interface. After some consideration it was decided to
make a microcontroller control of the LED's with some animation as option and
with out it it will just turn all amber LED's with the turn signal.
Naturally the front face will be replaced with clear lens in place of
the solid part of the housing and underneed will be LED PCB board soldered to
control board as its the only way of packaging it all into the enclosure. The
LED board is 12 inches long and .4 inches tall.
Control Board
The microcontroller on the control board is very basic and runs a very simple
program to monitor for turning sygnal shutting off white marker LED's and
sequencing amber turn LED's
Please check the galleries for initial
prototype
pictures
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